Rexline EPC coal storage shed design and construction Indonesia
EPC Solutions · Coal Industry · Indonesia

Coal Storage Shed

End-to-end EPC solutions for coal storage shed design and construction — from site assessment and structural engineering through to procurement, construction, and long-term management.

Dome Structure Barrel Vault Truss System Conveyor Integration Dust & Fire Control
Engineering · Procurement · Construction · Management
Mining Power Generation Coal Handling
Introduction

Superior Coal Storage Shed Solutions

Rexline Engineering, an Australian group of companies based in Indonesia, is a leading provider of integrated Engineering, Procurement, Construction, and Management (EPC) solutions for heavy industrial infrastructure. Specializing in sectors like mining, power generation, and coal handling, we deliver end-to-end projects with a focus on quality, efficiency, and sustainability.

Coal sheds are essential structures for storing coal in mining operations, power plants, and processing facilities. They protect coal stockpiles from weather elements, reduce environmental impact, and ensure safe, efficient handling.

What We Deliver
  • Large-span structural designs — dome, barrel vault, or truss systems
  • Capacities from thousands to millions of tons
  • Conveyor integration for easy loading and unloading
  • Ventilation, dust control, and fire suppression systems
  • Eco-friendly materials and energy-efficient designs
  • In-house fabrication up to 500 tonnes per month
Rexline coal storage shed structure
Coal Storage Shed
Our Approach

EPC Project Phases

At Rexline, we handle every phase of your coal shed project seamlessly — from initial engineering through to post-construction management.

Phase 1
Engineering & Design
  • Detailed site surveys and geotechnical analysis
  • Environmental impact studies
  • Advanced structural design using CAD/BIM software
  • Dome, barrel vault, or truss system selection
  • Ventilation, dust control, and fire suppression design
  • Customization for project-specific capacity requirements
Phase 2
Procurement
  • High-grade steel, cladding, and components from trusted global suppliers
  • Compliance with international standards — ASTM, ISO
  • Sourcing of cranes, conveyors, and monitoring systems
  • Leveraging supply chain for cost efficiency
  • Rigorous material testing for harsh coal environments
Phase 3
Construction
  • Site preparation and foundation pouring
  • Structural assembly using prefabricated elements
  • Seamless integration of utilities, lighting, and automation
  • Strict safety protocols — dust mitigation and worker protection
  • Efficient timeline management and schedule control
Phase 4
Management
  • Dedicated project managers using BIM for real-time tracking
  • Proactive risk identification and mitigation
  • Post-construction maintenance plans and inspections
  • Upgrades to ensure long-term performance
  • Full compliance with Indonesian regulations and international best practices
Design Options

Structural System Types

Rexline designs large-span coal storage structures in three proven configurations — each engineered for durability, capacity, and long-term performance.

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Dome Structure
Spherical or semi-spherical steel dome providing maximum enclosed volume with efficient load distribution — ideal for very large coal stockpile capacities.
Barrel Vault
Cylindrical arched roof structure offering a long, enclosed span — optimal for linear coal stockpiles with conveyor integration at both ends.
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Truss System
Heavy-duty steel truss roofing for wide-span clear floor areas — suitable for operations requiring heavy equipment access and flexibility.
Integrated Systems

Key Design Features

Every Rexline coal shed is engineered with safety, efficiency, and environmental performance built in from the design stage.

Safety & Environmental
  • Dust suppression and containment systems
  • Fire detection and suppression systems
  • Worker safety access — walkways, ladders, handrails
  • Environmental impact mitigation measures
  • Drainage and stormwater management
Structural & Civil
  • Foundation and ring beam design for soft ground
  • Seismic and wind load compliance
  • Corrosion-resistant structural coatings
  • Prefabricated elements for accelerated construction
  • Large-span clear spans for stockpile flexibility
Operational Integration
  • Conveyor system integration — loading and unloading
  • Ventilation and humidity control systems
  • Automated monitoring and control systems
  • LED industrial lighting throughout
  • Sustainability-focused materials and design
Construction in Action

Coal Sheds Built by Rexline

From structural erection to full commissioning — Rexline's coal storage sheds are built to the highest standards across Indonesia.

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See the Construction Process

Watch Rexline's coal storage shed projects come to life — from site preparation and structural erection through to final commissioning.

  • Site preparation and foundation works
  • Steel structure fabrication and erection
  • Cladding and roofing installation
  • Conveyor integration and system commissioning
Why Choose Rexline

The Rexline Advantage

Why leading coal producers and power plants across Indonesia choose Rexline for their coal storage shed projects.

01
Proven Track Record
Extensive experience in coal-related infrastructure — including coal washing plants, mining hauling roads, and large-span storage structures across Indonesia.
02
Integrated EPC Services
From concept to completion under a single EPC responsibility — with in-house manufacturing capability for faster, cost-effective delivery.
03
In-House Fabrication
Up to 500 tonnes per month fabrication capacity at Rexline's Lamongan facility — ensuring tight quality control, faster build times, and cost efficiency.
04
Commitment to Excellence
Focus on sustainability, local workforce development, and client satisfaction — with every project delivered to the highest quality and safety standards.
05
Regulatory Compliance
Full adherence to Indonesian national standards (SNI), international codes (ASTM, ISO), and mining and environmental best practices on every project.
06
Post-Construction Support
Long-term maintenance plans, inspections, and upgrades to ensure your coal storage infrastructure delivers peak performance throughout its service life.
Project Delivery

Project Management & Handover

Rexline's project management team ensures every coal shed project is delivered on time, within budget, and to the highest standard — with seamless handover and ongoing support.

Committed to delivering coal storage infrastructure that revolutionizes your coal handling operations — engineered for safety, efficiency, and long-term performance.

01
Project Oversight
Dedicated project managers coordinate all phases — from planning to handover — using BIM tools for real-time progress tracking.
02
Risk Mitigation
Proactive identification and management of project risks — including schedule delays, budget control, and procurement challenges.
03
Post-Construction Support
Maintenance plans, inspections, and structural upgrades to ensure long-term performance and operational reliability.
04
Compliance & Handover
Full adherence to Indonesian regulations and international best practices — with complete documentation and as-built drawing package at handover.
Standards & Compliance
All Rexline coal storage shed projects are designed and executed in full compliance with Indonesian National Standards (SNI), international engineering codes (ASTM, ISO), mining safety regulations, and environmental best practices.
SNI Compliant ASTM / ISO Mining Safety Environmental BIM Managed