Rexline OEM tripper car conveyor system for coal copper nickel mining Indonesia
OEM Equipment · Made in Indonesia

Tripper Car Conveyor Systems

Precision engineered mobile discharge systems for high-capacity material distribution in copper, nickel, and coal mining operations — designed, fabricated, and commissioned entirely in-house.

Coal Industry Copper Industry Nickel Industry Up to 6,000+ TPH 650–1800mm Belt Width
Precision Engineered Material Distribution · Mining Operations
OEM Manufacturer EPC Specialist In-House Fabrication
Overview

OEM Tripper Car Conveyor Systems

Rexline Engineering Indonesia is an OEM equipment manufacturer and EPC specialist delivering heavy-duty Tripper Car Conveyor Systems engineered for high-capacity material handling in copper, nickel, and coal mining operations.

Our tripper car systems provide accurate, controlled, and reliable material discharge along conveyor galleries, enabling efficient stockpiling, blending, bin loading, and transfer operations. Each system is designed to withstand abrasive materials, high tonnage throughput, and harsh mining environments while maintaining long-term operational reliability.

What is a Tripper Car System?

A mobile discharge unit that travels along a conveyor structure, allowing material to be discharged at multiple predefined locations. Designed for:

  • Stockpile formation and blending
  • Bunker and hopper loading
  • Multi-point discharge along long conveyor routes
  • Controlled material distribution in mining operations
OEM tripper car conveyor system manufactured by Rexline Engineering for coal copper nickel mining Indonesia
OEM Tripper Car System
Heavy-duty tripper car conveyor structure for mining stockpile loading - Rexline Lamongan East Java
Heavy-Duty Mining Construction
Technical Specifications

Technical Capabilities

All systems are engineered to project-specific requirements. Typical capability ranges are listed below.

Belt Width
650 – 1800 mm
Capacity
Up to 6,000+ TPH
Travel Length
Project-specific
Material Type
Coal, Copper Ore, Nickel Ore
Operation Mode
Manual / Semi-Automatic / Fully Automatic
Environment
Mining, high-dust, coastal zones
Automation
PLC / SCADA-integrated operation
Standards
SNI + International Engineering Codes
OEM Design Philosophy
  • Structural robustness for heavy-duty mining applications
  • Precision movement and accurate positioning
  • Long service life with low maintenance requirements
  • Safe operation with comprehensive safety interlocks
  • Seamless integration with new or existing conveyor systems
  • Custom-engineered based on belt width, capacity, travel length, and material characteristics
System Breakdown

Key System Components

Every Rexline tripper car system is built from precision-fabricated components designed for demanding continuous operation.

Structural Frame
Heavy-duty welded steel structure designed to withstand dynamic loads, vibration, and continuous operation. Protective coating systems applied for corrosion resistance in mining and coastal environments.
Discharge Chute Assembly
Engineered chute geometry for controlled material flow, equipped with wear liners suitable for coal, copper ore, and nickel ore. Dust suppression options available.
Drive & Travel Mechanism
Motor-driven travel system with wheel and rail assemblies designed for smooth and stable movement. End buffers, limit switches, and mechanical stops ensure safe operation.
Belt & Pulley Integration
Precision-aligned pulleys, belt cleaners, and spillage control systems integrated seamlessly with the main conveyor for efficient and clean material transfer.
Electrical & Automation
PLC-based control system with safety interlocks, alarms, and position feedback. Supports local, remote, and SCADA-integrated operation for full automation capability.
Safety & Access Systems
Walkways, handrails, caged ladders, and conveyor guards designed and integrated to comply with mining safety requirements and access regulations.
Product Video

See the System in Operation

Watch our tripper car conveyor systems in action — from fabrication at our Lamongan facility through to installation and operation at mining sites.

  • Full fabrication and assembly process walkthrough
  • System operation and travel mechanism demonstration
  • Material discharge and chute performance
  • Site installation and commissioning highlights
Engineering & Manufacturing

Full Scope of Delivery

Rexline delivers end-to-end scope from engineering design through to factory testing and site commissioning.

Engineering
  • Mechanical and structural design
  • Load and dynamic analysis
  • Chute flow and wear analysis
  • Electrical and automation engineering
  • Safety and access system design
OEM Fabrication
  • In-house steel fabrication and machining
  • Precision assembly and fit-up
  • Sandblasting and industrial painting
  • Factory inspection and quality assurance
Testing & QC
  • Dimensional and alignment checks
  • Mechanical travel and movement testing
  • Electrical and control system testing
  • Compliance verification with specifications and standards
Industry Applications

Built for Three Industries

Rexline tripper car systems are proven across Indonesia's most demanding mining sectors.

Coal
Coal Industry
ROM coal handling, stockpile stacking and blending, barge and train loading systems. High-volume throughput with continuous discharge capability.
Copper
Copper Industry
Crushed ore handling, stockyard distribution, controlled feed to processing plants. Wear-resistant components for abrasive copper ore environments.
Nickel
Nickel Industry
Handling of abrasive and high-moisture ore, integration with drying and stockpiling facilities. Corrosion-resistant coating for coastal and humid environments.
Why Choose Rexline

The OEM Advantage

Six reasons why mining operators across Indonesia trust Rexline for their tripper car conveyor systems.

01
OEM Manufacturer
Full design authority and quality control — no intermediaries, every system built and verified by Rexline's own engineering team.
02
Heavy-Duty Engineering
Systems engineered specifically for mining — not adapted from lighter applications. Built to withstand abrasive materials and high continuous throughput.
03
In-House Fabrication
Faster delivery, better cost efficiency, and tighter quality control — every component fabricated and assembled at Rexline's Lamongan facility.
04
EPC Integration
Integrated EPC capability means seamless coordination between engineering design, equipment supply, and site execution — one team, one contract.
05
Automation-Ready
Scalable PLC-based control systems with SCADA integration capability — designed to grow with your operational automation requirements.
06
Proven Experience
Proven track record in coal, copper, and nickel industries across Indonesian mining operations — with full lifecycle support from commissioning onward.
After Delivery

Lifecycle Support

Rexline's commitment doesn't end at delivery. We provide comprehensive lifecycle support to keep your systems running at peak performance throughout their operational life.

Committed to delivering robust, precise, and reliable OEM tripper car conveyor systems that improve productivity, safety, and operational efficiency in demanding mining environments.

01
Installation Supervision
On-site supervision during installation and commissioning to ensure correct alignment, operation, and system performance from day one.
02
Operator Training
Comprehensive operator training and full technical documentation package delivered with every system.
03
Spare Parts Support
Dedicated spare parts supply and technical support to minimise downtime and maintain system availability.
04
Upgrades & Expansion
System upgrade and capacity expansion services as your operational requirements grow over time.
Compliance & Standards
All Rexline tripper car systems are designed and manufactured in compliance with Indonesian National Standards (SNI), applicable international engineering codes, mining safety requirements, and client-specific technical specifications.
SNI Compliant Mining Safety ISO Standards PLC / SCADA Made in Indonesia